Special tools required:
IMPORTANT: After completing work, check gear oil level, see Replenishing /Changing Transfer Case Oil (ATC 700) and top up if necessary.
Use only approved gear oil in this transfer box.
Necessary preliminary tasks:
Drive a hole into radial shaft seal (1) using a centre punch (2).
IMPORTANT: Do not use a drill as drillings may result in transmission malfunction.
Fig. 19: Identifying Radial Shaft Seal And Centre Punch
Screw in special tool 23 0 490.
Drive out radial shaft seal (1) with impact weight (2).
Fig. 20: Identifying Radial Shaft Seal And Impact Weight With Special Tools
Drive in radial shaft seal with special tool 27 1 460.
Fig. 21: Identifying Radial Shaft Seal With Special Tool (27 1 460)
Add final details to vehicle.
Check oil level.
Check transmission for leaks.
REPLACING RADIAL SHAFT SEAL FOR OUTPUT FLANGE (ATC 700)
Special tools required:
IMPORTANT: After completing work, check gear oil level and top up if necessary.
Use only approved gear oil See Replenishing /Changing Transfer Case Oil (ATC 700)in this transfer box.
Necessary preliminary tasks:
Release retaining ring (1).
Fig. 22: Identifying Retaining Ring
Installation:
Replace O-ring in output flange.
Check that O-ring is in correct position.
Fig. 23: Identifying O-Ring In Output Flange
IMPORTANT: The propeller shaft may move when the output flange is pushed on. The retaining ring can thus no longer be fitted.
Installation:
Fig. 24: Pressing Output Flange Downwards Or Output Shaft Upwards
Drive a hole into radial shaft seal (1) using a centre punch (2).
IMPORTANT: Do not use a drill as drillings may result in transmission malfunction.
Fig. 25: Identifying Radial Shaft Seal And Centre Punch
Screw in special tool 23 0 490.
Drive out radial shaft seal (1) with impact weight (2).
Fig. 26: Identifying Radial Shaft Seal And Impact Weight With Special Tool
(23 0 490)
Drive in radial shaft seal with special tool 27 1 480 DRIFT.
Fig. 27: Identifying Radial Shaft Seal With Special Tool
Add final details to vehicle.
Check oil level.
Check transmission for leaks.