BMW X5: Replacing A Brake Pad Sensor (Front)
IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).
If a brake lining sensor that has already been ground has to be replaced even though the minimum brake pad thickness has not yet been reached, you must observe the following: The new sliding contact must be filed down with a file to the same length as the ground sliding contact.
Necessary preliminary tasks:
- Remove wheel.
Disengage cable guides (2).
Open cover (1) on plug housing.
Disconnect plug connection.
Disengage cable from cable guide (3).
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Fig. 98: Identifying Cover And Cable Guide
Pull brake pad sensor (1) in direction of arrow out of brake pad.
Installation:
Make sure brake pad sensor (1) is correctly seated in brake pad.
Disengage cable of brake pad sensor from holders (2).
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Fig. 99: Identifying Brake Pad Sensor
REPLACING A BRAKE PAD SENSOR (REAR)
IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).
If a brake lining sensor that has already been ground has to be replaced even though the minimum brake pad thickness has not yet been reached, you must observe the following: The new sliding contact must be filed down with a file to the same length as the ground sliding contact.
Necessary preliminary tasks:
- Partially detach rear wheel arch trim.
Open housing cover (1).
Disconnect plug connection (2).
Installation:
Ensure proper locking of the plug connector and proper seating of the cable in the brackets.
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Fig. 100: Identifying Plug Connection And Housing Cover
Disengage cable (1) along marked lines from holders.
Installation:
Ensure proper locking of the holders and proper seating of the cable in the holders.
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Fig. 101: Identifying Cable Route
Pull brake pad sensor (1) in direction of arrow out of brake pad.
Installation:
Make sure brake pad sensor (1) is correctly seated in brake pad.
Disengage cable of brake pad sensor from holders (2).
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Fig. 102: Identifying Brake Pad Sensor
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Overview Of Electronic Components
Fig. 103: Identifying Electronic Components
DSC control unit
Rotation rate sensor
Brake-pad-wear sensor
Pulse generator
REMOVING AND INSTALLING / REPLACING DSC CONTROL UNIT
IMPORTANT: Read and
SEE MORE:
Regulator
REPLACING VOLTAGE REGULATOR
Necessary preliminary tasks:
Switch off ignition
Disconnect battery negative lead.
Notes on removing and installing electronic control units.
Remove alternator
Bosch:
Release protective caps (1).
Fig. 40: Inserting Screwdriver Between Cover And Threaded Pin
Bosch:
Starter With Mounting
REMOVING AND INSTALLING/REPLACING STARTER MOTOR (N62)
Necessary preliminary tasks:
Disconnect battery ground terminal.
Remove right exhaust manifold.
Release screws and nut on heat shield (1) (see arrows).
Remove heat shield (1).
Installation:
Tightening torque: 12 41 6AZ.
Fig. 61: Locating He
