BMW X5: Replacing A Brake Pad Sensor (Front)
IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).
If a brake lining sensor that has already been ground has to be replaced even though the minimum brake pad thickness has not yet been reached, you must observe the following: The new sliding contact must be filed down with a file to the same length as the ground sliding contact.
Necessary preliminary tasks:
- Remove wheel.
Disengage cable guides (2).
Open cover (1) on plug housing.
Disconnect plug connection.
Disengage cable from cable guide (3).
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Fig. 98: Identifying Cover And Cable Guide
Pull brake pad sensor (1) in direction of arrow out of brake pad.
Installation:
Make sure brake pad sensor (1) is correctly seated in brake pad.
Disengage cable of brake pad sensor from holders (2).
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Fig. 99: Identifying Brake Pad Sensor
REPLACING A BRAKE PAD SENSOR (REAR)
IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).
If a brake lining sensor that has already been ground has to be replaced even though the minimum brake pad thickness has not yet been reached, you must observe the following: The new sliding contact must be filed down with a file to the same length as the ground sliding contact.
Necessary preliminary tasks:
- Partially detach rear wheel arch trim.
Open housing cover (1).
Disconnect plug connection (2).
Installation:
Ensure proper locking of the plug connector and proper seating of the cable in the brackets.
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Fig. 100: Identifying Plug Connection And Housing Cover
Disengage cable (1) along marked lines from holders.
Installation:
Ensure proper locking of the holders and proper seating of the cable in the holders.
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Fig. 101: Identifying Cable Route
Pull brake pad sensor (1) in direction of arrow out of brake pad.
Installation:
Make sure brake pad sensor (1) is correctly seated in brake pad.
Disengage cable of brake pad sensor from holders (2).
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Fig. 102: Identifying Brake Pad Sensor
READ NEXT:
Overview Of Electronic Components
Fig. 103: Identifying Electronic Components
DSC control unit
Rotation rate sensor
Brake-pad-wear sensor
Pulse generator
REMOVING AND INSTALLING / REPLACING DSC CONTROL UNIT
IMPORTANT: Read and
SEE MORE:
Control Unit Box
REMOVING AND INSTALLING/REPLACING ELECTRONICS BOX
IMPORTANT: Read and comply with notes on PROTECTION AGAINST
ELECTROSTATIC DAMAGE (ESD PROTECTION).
NOTE: Follow instructions for removing and installing electronic
control units.
Necessary preliminary tasks:
Read fault memory
Disconnect negative
Bonding Steel Parts
IMPORTANT: Conform with safety precautions !
Overview of topics:
Equipment
Expiry date of adhesive
Grinding and cleaning
Gluing coat
Hardening times
After treatment of bonding surfaces
Disposing of adhesive
1.0 Equipment
Emery paper
Cleaning agent: Isopropanol, acetone or spirit
Adhesiv
