BMW X5: Instructions For Opening And Replacing Parts In Refrigerant Circuit
WARNING:
- Avoid contact with refrigerant and refrigerant oil.
- Follow safety instructions for handling R 134a refrigerant.
- Follow safety instructions for handling refrigerant oil.
CAUTION:
- Always use new O-rings each time A/C connections are opened.
- Moisten O-rings with refrigerant oil prior to fitting.
- Seal all parts to be returned at openings to prevent ingress of
moisture or foreign bodies.
I. Opening refrigerant circuit without part replacement, as preliminary
work to further work
(e.g. engine removal):
Work sequence:
- Draw off A/C system, then determine drawn-off refrigerant oil quantity.
- Carry out main work.
- Replace removed refrigerant oil with new refrigerant oil.
- Evacuate and fill A/C system.
II. Part replacement and part replacement on account of insidious leak
(minor leak, e.g. hairline crack)
Work sequence:
- Draw off A/C system, then determine drawn-off refrigerant oil quantity.
- Carry out part replacement
- Replace removed refrigerant oil with new refrigerant oil
- Additionally replenish new refrigerant oil in accordance with replaced
parts:
- Compressor: refer to NOTES ON REPLACING COMPRESSOR
- Evaporator: 10 ml
- Condenser: 10 ml
- Desiccant insert / desiccant bottle: 30 ml
- Each replaced refrigerant line: 10 ml
- Condenser with integrated dryer: 30 ml
- Safety pressure switch and seals: no additional refrigerant oil
- Evacuate and fill A/C system.
III. Part replacement on account of sudden leak
(major leak, e.g. pipe break due to accident)
Work sequence:
- Draw off A/C system, then determine drawn-off refrigerant oil quantity.
- Carry out part replacement.
- Replace removed refrigerant oil with new refrigerant oil.
- Additionally replenish 25 ml new refrigerant oil and new refrigerant oil
in accordance with
replaced parts:
- Compressor: refer to NOTES ON REPLACING COMPRESSOR
- Evaporator: 10 ml
- Condenser: 10 ml
- Desiccant insert / desiccant bottle: 30 ml
- Each replaced refrigerant line: 10 ml
- Condenser with integrated dryer: 30 ml
- Safety pressure switch and seals: no additional refrigerant oil
- Evacuate and fill A/C system.
READ NEXT:
IMPORTANT: Compressors with plastic belt pulleys:
Avoid impacts/knocks to plastic belt pulley (caused by tools,
contact with
base).
Return faulty compressors in their original packaging only.
I
WARNING:
Avoid contact with refrigerant and refrigerant oil.
Follow safety instructions for handling R 134a refrigerant.
Follow safety instructions for handling refrigerant oil.
CAUTION:
Alway
SEE MORE:
Sourcing reference for cavity foam.
IMPORTANT: The cavity foam may only be use for cavity sealing at the
points at which cavity
sealing is present as standard!
The following repair represents the replacement of a shaped part for the
cavity seal by the use of cavity foam.
This type of cavity seali
Special tools required:
11 9 470
11 9 472
11 9 473
11 9 474
11 9 475
11 9 480
11 9 490
(cylinder bank 1 to 4)
Removal of intermediate levers is described separately from installation.
Necessary preliminary tasks:
Remove servomotor from right eccentric shaft.
Remove ignition coils on cyli