BMW X5 Owners & Service Manuals

BMW X5: Replacing Rear Left Side Panel (Partial Replacement, Door Opening)

BMW X5 (G05) 2019-2024 Service & Repair Manual / Body / Side Panels / Replacing Rear Left Side Panel (Partial Replacement, Door Opening)

Read contents of Body, General. Spot-weld bonding is used on this vehicle. Observe specific procedure.

Use only approved spot-welding apparatus for repairs! Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Following new body parts are required:

  1. Side frame, rear
  2. Shaped part, entrance, outer (not shown)

Side Panels
Fig. 201: Identifying Side Frame, Rear

Side Panels
Fig. 202: Identifying Open Weld Joints Area

Mark severance cuts in accordance with specified measurements and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 200 mm from middle of lower lock striker screw point.

Measurement b = approx. 420 mm from centerpoint of hole dia. 20 mm.

Open weld joints in areas (1) and (3).

Installation information:

Open adhesive joints in areas (1) and (2).

Open weld joint in area (1).

Installation information:

Welding spot is omitted from area (1).

Glue new part in areas (1) and (2).

Apply window glass adhesive to cavity acoustic baffle (3).

Side Panels
Fig. 203: Identifying Open Weld Joints Area

REMOVING AND INSTALLING/REPLACING FRONT LEFT SIDE PANEL MODULE CARRIER

Necessary preliminary tasks:

Release screws (1).

Slacken nut (2).

Side Panels
Fig. 204: Identifying Screws And Nut

REPLACING REAR LEFT OR RIGHT DOOR

Read contents of Body, General.

Necessary preliminary tasks:

Following new body parts are required:

  1. Door, rear
  2. Crash reinforcement

Side Panels
Fig. 205: Identifying Door, Rear And Crash Reinforcement

Feed in crash reinforcement (1).

Tighten down screws (2).

Tighten to specified torque.

Side Panels
Fig. 206: Identifying Crash Reinforcement And Screws

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