BMW X5: Replacing Rear Left Side Panel (Partial Replacement Before Longitudinal Member Cover)
Read contents of Body, General. Spot-weld bonding is used on this vehicle. Observe specific procedure.
Use only approved spot-welding apparatus for repairs! Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.
Following new body parts are required:
- Partial section, rear side panel
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Fig. 197: Identifying Partial Section, Rear Side Panel
Open weld joints in areas (1).
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Fig. 198: Identifying Open Weld Joints Area
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Fig. 199: Identifying Open Weld Joints Area
Mark severance cuts in accordance with specified measurements and cut.
IMPORTANT: Cut outer metal sheet only.
Measurement a = 260 mm from roof edge
Measurement b = approx. 200 mm from middle of lower lock striker screw point.
Severance cut (c) in centerpoint of 15 mm dia. hole
Open weld joints in areas (1).
Installation information:
- Apply window glass adhesive to cavity acoustic baffle (2).
In area (3) move cavity acoustic baffle approx. 20 mm downwards.
- Weld in reinforcing panels at all severance cuts.
Open weld joints in areas (1).
Open brazed joint in areas (2).
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Fig. 200: Identifying Open Brazed Joint Area
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Replacing Rear Left Side Panel (Partial Replacement, Door Opening)
Read contents of Body, General.
Spot-weld bonding is used on this vehicle. Observe specific procedure.
Use only approved spot-welding apparatus for repairs!
Remove or cover those vehicle components
Front Side Doors
ADJUSTING DOOR
CAUTION: Do not damage adjoining body parts.
Minor corrections (realignment work) are permitted if the existing
adjustment options are not sufficient.
NOTE: Observe gap dimensions.
The
Rear Side Doors
ADJUSTING DOOR
CAUTION: Do not damage adjoining body parts.
Minor corrections (realignment work) are permitted if the existing
adjustment options are not sufficient.
NOTE: Observe gap dimensions.
The
SEE MORE:
Welding In Reinforcement Plate (Steel Plate)
In the case of a partial replacement piece, a body component is cut at a
point described in the repair instructions.
A reinforcement plate is welded in to ensure sufficient strength.
Follow notes for welding steel parts.
NOTE: The following illustrations serve as general illustrations of
reinfor
Replacing Radial Seal For Drive Flange Of Front Differential
Special tools required:
23 0 020
31 5 130
33 1 150
Necessary preliminary tasks:
Remove reinforcement plate.
Mark position of nut with respect to shaft with punch marks (arrow).
Lever out lockplate (1) with a suitable tool.
Fig. 107: Locating Lockplate
IMPORTANT: Risk of damage!
Do not plac
