BMW X5 Owners & Service Manuals

BMW X5: Replacing Output Flange On Transfer Box At Rear (ATC 700)

BMW X5 (G05) 2019-2025 Service & Repair Manual / Transfer Box / Transmission Shafts / Replacing Output Flange On Transfer Box At Rear (ATC 700)

IMPORTANT: After completing work, check gear oil level, see Replenishing /Changing Transfer Case Oil (ATC 700) and top up if necessary.

Use only the approved gear oil in this transfer box.

NOTE:

Installation:

Determine and note down measurement A of output flange (previous and new).

Transmission Shafts
Fig. 16: Checking Measurement A

Determine and note down measurement B of output flange (previous and new).

Transmission Shafts
Fig. 17: Checking Measurement B

Determine measurement C, thickness of shim.

Transmission Shafts
Fig. 18: Checking Measurement C

Installation:

Calculate thickness of new shim:

  1. Add measurement A of output flange (previous) and measurement C of shim (previous)
    Then subtract measurement B (previous) from result A+C (previous)
  2. Subtract measurement B from measurement A of output flange (new)
  3. Then subtract result of step 2 from result of step 1.

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