BMW X5 Owners & Service Manuals

BMW X5: Opening Adhesive Bonds

1. Opening spot-weld bonds

NOTE: Because the weld spots may have surface-hardened, grind them if necessary with an angle grinder and paper grinding disk.

CAUTION: Extract vapors and gases.

2. Opening adhesive bonds on aluminum parts

CAUTION: Heat only the damaged component with a hot air blower.

CAUTION: Wear a grinding dust mask.

3. Opening adhesive bonds on carbon-fibre-reinforced plastic parts

Procedure is described in detailed in the relevant repair instructions.

OPENING WELD JOINTS

1. Opening weld spots (resistance pressure spot welding):

NOTE: Because the weld spots may have surface-hardened, grind them if necessary with an angle grinder and paper grinding disk.

2. Opening laser weld seams:

OVERVIEW OF SPRING SUPPORT REPAIR ELEMENTS

SPRING SUPPORT SPECIFICATION

Body

Carry out thread repair with Heli-coil thread insert.

Read and comply with tool manufacturer's instructions.

Body
Fig. 15: Identifying Spring Support

POSITION OF SHAPED PARTS FOR CAVITY ACOUSTIC BAFFLE

Cavity sealing is carried out in specific body areas in order to reduce internal noise and to reduce condensate.

To do this, shaped parts are inserted in the cavities. These shaped parts adapt themselves optimally due to heating of the body to approx. 180ºC by expansion to the shape of the cavities.

Because it is not possible to heat the body to this extent for a body repair, a different procedure has been specified for this situation.

Body
Fig. 16: Positioning Of Shaped Parts

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 Quality Standard

The overall requirements relating to a vehicle can only be implemented by including "all" components. This applies in particular to the body. With regard to an optimum crash result, it is neces

 Safety At Work

1.1 Working with aluminum dust: Wear a fine dust mask. E52 only: Use an explosion-proof extractor system. Note national regulations. 1.2 Removing sealing materials Hydrochloric acid is created

 Stamping Vehicle Identification Number

Special tools required: 41 0 000 41 1 190 41 1 191 41 1 192 NOTE: If the stamped vehicle identification number is removed during repair work, it must be stamped in again. Read and comply with

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 Removing And Installing/Replacing Centering Mount For Propeller Shaft

Special tools required: 00 5 500 00 5 500 HANDLE FOR DRIFTS 11 1 310 11 1 310 DRIFT 11 2 030 11 2 030 DRIFT Necessary preliminary tasks: Remove propeller shaft. Fill centering bore (1) completely with viscous grease. Drive special tool 11 1 310 with a plastic hammer into centering bore. T

 Replacing Rear Left Side Panel (Partial Replacement, Longitudinal Member Cover Before B-Pillar)

Read contents of Body, General. Spot-weld bonding is used on this vehicle. Observe specific procedure. Use only approved spot-welding apparatus for repairs! Remove or cover those vehicle components in the repair area which are susceptible to heat or dust. Following new body parts are required:

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