BMW X5 Owners & Service Manuals

BMW X5: Quality Standard

RIVETING ALUMINUM PARTS

1.0 Recommended tools and equipment

2.1 Extracting punch rivets:

2.2 Drilling out punch rivets:

Only if extraction proves repeatedly unsuccessful or the rivet cannot be accessed with the universal riveting tool.

2.3 Drilling out blind rivets:

Only when a part is repeatedly replaced.

3.0 Blind riveting in conjunction with bonding

4.0 Setting blind rivets:

5.0 Setting blind rivet nuts and blind rivet bolts:

Use the blind rivet nuts and bolts supplied in the case of the manual riveting tool for steel only!

RIVETING STEEL PARTS

1.0 Recommended tools and equipment

2.0 Setting blind rivet nuts and blind rivet bolts:

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 Safety At Work

1.1 Working with aluminum dust: Wear a fine dust mask. E52 only: Use an explosion-proof extractor system. Note national regulations. 1.2 Removing sealing materials Hydrochloric acid is created

 Stamping Vehicle Identification Number

Special tools required: 41 0 000 41 1 190 41 1 191 41 1 192 NOTE: If the stamped vehicle identification number is removed during repair work, it must be stamped in again. Read and comply with

 Straightening Aluminum Parts

1.0 Recommended tools Use only those tools specially intended for aluminum repairs. Do not use any tools that have already been used for steel repairs (contact corrosion). Do not use any sharp-e

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 Engine Wiring Loom

REPLACING WIRING HARNESS SECTION FOR ENGINE (N52K) Special tools required: 24 2 390. IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD protection)! Necessary preliminary tasks: Read out DME fault memory Switch off ignition Disconnect battery negative lead

 Valves With Springs

REMOVING AND INSTALLING/REPLACING ALL VALVES (N52K) Special tools required: 11 4 480 Necessary preliminary tasks: Remove cylinder head Remove intermediate lever Remove eccentric shaft Remove inlet camshaft Remove exhaust camshaft Remove cam followers Remove valve springs Remove valve ste

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