BMW X5 Owners & Service Manuals

BMW X5: Opening Plug Housings And Removing Contacts Of Different Plug Systems

BMW X5 (G05) 2019-2024 Service & Repair Manual / Engine / General Electrical System / Auxiliary Cable / Opening Plug Housings And Removing Contacts Of Different Plug Systems

Special tools required:

Abbreviations and what they mean:

ABBREVIATIONS MEANINGS

Auxiliary Cable

Ultrasonic-welded connectors:

Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.

The contacts of these connectors cannot be replaced. Replace plug completely.

Auxiliary Cable
Fig. 23: Identifying Ultrasonic-Welded Connectors

NOTE: Special tools referred to in the repair instructions below are contained in the following special tool kits:

Release and press-out tool 61 1 150

Replaced as from 09/2005 by: 61 0 300

61 0 400

Repair instructions for opening plug housings and removing contacts of different plug systems

For plug contact systems not listed, refer to appropriate Service Information:

Plug system D 1.5/D 2.5:

Plug system JPT/MDK/DFK:

Plug system Elo/Elo-Power:

Plug system MQS/MPQ:

UNLOCKING AND DISCONNECTING DIFFERENT PLUG CONNECTIONS

NOTE: Examples of unlocking and disconnecting different plug connections.

Press lock and open clip in direction of arrow.

Disconnect plug connection.

Auxiliary Cable
Fig. 24: Pressing Lock

Press lock and open clip in direction of arrow.

Disconnect plug connection.

Auxiliary Cable
Fig. 25: Opening Clip

Open clip in direction of arrow and disconnect plug connection in direction of arrow.

Auxiliary Cable
Fig. 26: Disconnecting Plug Connection

Press lock and disconnect plug connection in direction of arrow.

Auxiliary Cable
Fig. 27: Disconnecting Plug Connection

Press lock and disconnect plug connection in direction of arrow.

Auxiliary Cable
Fig. 28: Pressing Lock

Press lock and disconnect plug connection in direction of arrow.

Auxiliary Cable
Fig. 29: Disconnecting Plug Connection

Press lock and disconnect plug connection in direction of arrow.

Auxiliary Cable
Fig. 30: Pressing Lock

Press lock and disconnect plug connection in direction of arrow.

Auxiliary Cable
Fig. 31: Disconnecting Plug Connection

Auxiliary Cable
Fig. 32: Disconnecting Plug Connection

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