BMW X5: Opening Plug Housings And Removing Contacts Of Different Plug Systems
Special tools required:
- 61 0 300
- 61 0 400
- 61 1 150
Abbreviations and what they mean:
ABBREVIATIONS MEANINGS
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Ultrasonic-welded connectors:
Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.
The contacts of these connectors cannot be replaced. Replace plug completely.
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Fig. 23: Identifying Ultrasonic-Welded Connectors
NOTE: Special tools referred to in the repair instructions below are contained in the following special tool kits:
Release and press-out tool 61 1 150
Replaced as from 09/2005 by: 61 0 300
61 0 400
Repair instructions for opening plug housings and removing contacts of different plug systems
For plug contact systems not listed, refer to appropriate Service Information:
Plug system D 1.5/D 2.5:
- Circular plugs, 7 -, 8-pin, System D 2.5
- Circular plugs, 13-pin, System D 2.5
- Circular plugs, 20-pin, System D 2.5
- Circular plugs, 4 -, 7-, 10 -, 12 -, 25-pin, System D 1.5/D 2.5
- In-line plugs, 15-pin, System D 2.5
- In-line plugs, 8-, 12-pin, System D 2.5
- In-line plugs, 30-pin, System D 2.5
- In-line plugs, 20-pin, System D 2.5
Plug system JPT/MDK/DFK:
- In-line plugs, 2-pin, System JPT ELA
- In-line plugs, 2-pin, System MDK 3plus 2.8
- In-line plugs, 4-pin, System DFK ELA
Plug system Elo/Elo-Power:
- In-line plugs, 4-, 10-pin, System Elo
- In-line plugs, 6-to 50-pin, System Elo
- In-line plugs, 3-, 6-pin, System Elo-Power 2.8
Plug system MQS/MPQ:
- In-line plugs, 6-, 8-pin, System MQS
- In-line plugs, 2-pin, System MPQ 2.8
- Control unit plugs, 25-, 35-, 55-, 83-, 88-pin
- In-line plugs, 24-pin, Hybrid System MQS/MPQ
- Socket housing 42-, 43-pin, Hybrid System MQS / MPQ
- Socket housings 2x21-, 2x27-pin, Hybrid System MQS/MPQ, Elo/Elo-Power
- In-line plugs, 30-pin, Hybrid System MQS/MPQ
- Socket housings, 5-, 8-pin, System MQS/MPQ
- Socket housing (radio plug), Hybrid System MQS/MPQ
UNLOCKING AND DISCONNECTING DIFFERENT PLUG CONNECTIONS
NOTE: Examples of unlocking and disconnecting different plug connections.
Press lock and open clip in direction of arrow.
Disconnect plug connection.
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Fig. 24: Pressing Lock
Press lock and open clip in direction of arrow.
Disconnect plug connection.
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Fig. 25: Opening Clip
Open clip in direction of arrow and disconnect plug connection in direction of arrow.
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Fig. 26: Disconnecting Plug Connection
Press lock and disconnect plug connection in direction of arrow.
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Fig. 27: Disconnecting Plug Connection
Press lock and disconnect plug connection in direction of arrow.
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Fig. 28: Pressing Lock
Press lock and disconnect plug connection in direction of arrow.
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Fig. 29: Disconnecting Plug Connection
Press lock and disconnect plug connection in direction of arrow.
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Fig. 30: Pressing Lock
Press lock and disconnect plug connection in direction of arrow.
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Fig. 31: Disconnecting Plug Connection
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Fig. 32: Disconnecting Plug Connection
READ NEXT:
Notes On Handling Optical Fibers
CAUTION: To avoid damage when handling optical fibers, comply with the
following
points:
The minimum permitted bending radius is 25 mm
Do not subject optical fibers to compressive and tensile load
Butt Connector For Repairing A Plug Connection
Special tools required:
61 0 300
61 9 040
IMPORTANT:
Identify cause of damage (e.g. sharp-edged body parts, faulty
electrical
loads, jammed mechanisms, corrosion caused by ingress of water,
SEE MORE:
Connecting Rod With Bearing
REPLACING ALL CONNECTING ROD BEARING SHELLS (N52K)
Special tools required:
00 2 590 PLASTIGAGE (5)
00 9 120 TORQUE ANGLE MEASURING DIAL
IMPORTANT: All crank pins are connected with the crankshaft.
Modified procedure: The colors of the connecting rod bearing shells are the
same at the top and bo
Checking Repumping Function Of Suction - Jet Pump With BMW
Diagnosis System
IMPORTANT: Ensure adequate ventilation in the place of work!
Ensure absolute cleanliness when working on the open fuel tank.
Contaminants in the fuel tank can impair driving operation or may even result
in vehicle breakdown!
Catch escaping fuel in a suitable container.
Necessary preliminary tasks:
