BMW X5 Owners & Service Manuals

BMW X5: Opening Plug Housings And Removing Contacts Of Different Plug Systems

BMW X5 (G05) 2019-2024 Service & Repair Manual / Engine / General Electrical System / Plug Connection, Terminals / Opening Plug Housings And Removing Contacts Of Different Plug Systems

Special tools required:

Abbreviations and what they mean:

ABBREVIATIONS MEANINGS

Plug Connection, Terminals

Plug Connection, Terminals

Ultrasonic-welded connectors:

Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.

The contacts of these connectors cannot be replaced. Replace plug completely.

Plug Connection, Terminals
Fig. 67: Identifying Ultrasonic-Welded Connectors

NOTE: Special tools referred to in the repair instructions below are contained in the following special tool kits:

Release and press-out tool 61 1 150 Replaced as from 09/2005 by: 61 0 300

61 0 400

Repair instructions for opening plug housings and removing contacts of different plug systems

For plug contact systems not listed, refer to appropriate Service Information:

Plug system D 1.5/D 2.5:

Plug system JPT/MDK/DFK:

Plug system Elo/Elo-Power:

Plug system MQS/MPQ:

SPECIAL TOOLS FOR WIRING HARNESS REPAIRS

Special tools required:

Repair range, vehicle electrical system:

Release and press-out tool:

Handling:

Plug Connection, Terminals
Fig. 68: Identifying Special Tool Kit

Cutting to length and stripping insulation from cables:

Handling:

Plug Connection, Terminals
Fig. 69: Identifying Cutting Tool

Crimping stop parts (small contacts):

Plug Connection, Terminals
Fig. 70: Identifying Crimping Stop Parts (Small Contacts)

Crimping stop parts (large contacts):

Plug Connection, Terminals
Fig. 71: Identifying Crimping Stop Parts (Large Contacts)

Crimping antenna elbow plugs:

Handling:

Plug Connection, Terminals
Fig. 72: Identifying Special Tool 61 9 041 And 61 9 044

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm 2 :

Handling:

Plug Connection, Terminals
Fig. 73: Identifying Repair Kit For Ignition Cables

Repairing ribbon cables:

Handling:

Plug Connection, Terminals
Fig. 74: Identifying Special Tool 61 1 190

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