BMW X5 Owners & Service Manuals

BMW X5: Instructions For Removing And Installing Ear Clips

Special tools required:

NOTE: The work steps are show on assorted components. Ear clip must always be replaced.

To remove an ear clip, place special tool 32 1 260 at right angles to ear and cut ear open.

Pump And Oil Supply
Fig. 70: Identifying Special Tool (32 2 160)

The ear clip can be fitted not only axially but also radially after the hook fastener has been opened.

Pump And Oil Supply
Fig. 71: Identifying Ear Clip

Attach hook fastener and press ear together with special tool 32 1 260.

Pump And Oil Supply
Fig. 72: Identifying Special Tool (32 2 160)

Side cutter of special tool 32 1 260 can be used in areas which are difficult to access

Pump And Oil Supply
Fig. 73: Identifying Special Tool (32 2 160)

IMPORTANT: Gap (A) max. 1 mm!

Pump And Oil Supply
Fig. 74: Identifying Ear Clip Gap

INSTRUCTIONS FOR USING SPECIAL TOOL 32 4 000

Special tools required:

Depending on the pressure hose connection on the pump, the special tool 32 4 000 must be assembled.

  1. Connection, pump
  2. Connection, steering gear

Pump And Oil Supply
Fig. 75: Identifying Special Tool (32 4 000)

< EMPHASIZE > Pressure hose connection to pump with M14 x 1.5 banjo bolt:

Screw special tool 32 4 004 with M14 x 1.5 banjo bolt (1) and 2 sealing rings to special tool 32 4 000.

Screw special tool 32 4 011 onto pump and connect special tool 32 4 004.

Screw special tools 32 4 006 / 32 4 012 onto special tool 32 4 000 and connect pressure hose with M14 x 1.5 banjo bolts and 2 sealing rings.

Pump And Oil Supply
Fig. 76: Identifying Special Tool (32 4 012) (32 4 011)

Pressure hose connection to pump with M16 x 1.5 banjo bolt:

Screw special tool 32 4 004 with M14 x 1.5 banjo bolt (1) and 2 sealing rings to special tool 32 4 000.

Screw special tool 32 4 005 onto pump and connect special tool 32 4 004.

Pump And Oil Supply
Fig. 77: Identifying Special Tool (32 4 006) (32 4 005)

Screw special tool 32 4 006 onto special tool 32 4 000 and connect pressure hose with M16 x 1.5 banjo bolt and 2 sealing rings.

Pressure hose connection to pump with M16 x 1.5 union screw:

Screw special tool 32 4 004 with M14 x 1.5 banjo bolt (1) and 2 sealing rings to special tool 32 4 000.

Connect special tool 32 4 004 to pump.

Screw special tools 32 4 006 / 32 4 005 onto special tool 32 4 000 and connect pressure hose.

Pump And Oil Supply
Fig. 78: Identifying Special Tool (32 4 004)

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